河南太行重型机械股份有限公司
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TZDC、TZD系列振动电机
使用说明书
TZDC/TZD series Vibration Motor
河南太行重型机械股份有限公司制造
MANUFACTURED BY HENAN TAIHANG HEAVY MACHINERY CO.,LTD
型号说明
TZDC系列振动电机是我公司与北京科技大学合作研制的新型振动电机,是原TZD系列振动电机的进一步改进,提高了轴承寿命,增大了激振力,减小了偏心块的质量和飞轮力矩,各项性能优于国内其他型号的振动电机。我公司推荐用户首选TZDC系列振动电机。如原采用TZD系列振动电机的设备需要更换备件,我公司也及时供应TZD系列振动电机.
Model description
TZDC series vibration motor is a new type vibration motor,which is developed by our company in cooperation with Beijing Science and Technology University.It is to further improve the original TZD series vibrating motor,so it improves the bearing life,increases the exciting force,reduces the quality and the flywheel moment of the eccentric block.Besides,the all performance is better than other domestic models.Our company recommends users to prefer TZDC series vibrating motor.If the equipment of original TZD series vibrating motor needs replacement,we can supply in time.
用途
TZDC系列振动电机是在双轴伸的转子轴两端各安装一组福建可调偏心块,利用偏心块旋转产生的离心力得到激振力。振动电机的激振力大、能耗小、噪声低、寿命长。它不仅可用于各种料仓、料斗、溜槽的仓壁振动,还是自同步福建直线振动筛、福建振动给料机、振动输送机等各种振动机械的激振源,是冶金、矿山、煤炭、建材、化工等行业的理想设备,有广泛的应用范围。
Usage
TZDC series vibrating motor is respectively provided with a set of adjustable eccentric block on the both sides of protrudent ends changing shaft.Eccentric block is rotating and the centrifugal force generates the exciting force.The vibrating motor of big exciting force,small energy consumption,low noise and long life.It not only can be used for silo wall vibration hopper of a various material warehouse,hopper,chute,but also is the vibration source of self synchronous linear vibrating screen,vibrating feeder,vibrating conveyor as well as various mechanical vibration.It is an ideal equipment for metallurgy,mining,coal,building materials,chemical industry and a wide range of applications.
工作原理及结构特点
本系列振动电机为三相380V50HZ异步电动机,封闭自冷式、卧式安装。
TZDC系列振动电机在连续工作时,周围空气中不得含有腐蚀性及爆炸性气体,环境温度不得超过40度。
将振动电机安装在振动机械上时,振动电机的底脚螺栓必须紧固,每个螺母下必须加弹性垫圈,振动电机运转初期,由于螺栓、螺母、底座平面间的磨合,会降低紧固力,出现小的松动,故运转初期应将电机的底脚螺栓多次拧紧,开始时每天紧固一次,两周后每周检查紧固一次。
振动电机的电缆引线也参与振动,电缆吊挂的曲率半径应符合表1的规定。电缆从振动电机的引出点至电缆固定支架间的距离应保持500-1000mm。
Working principle and structure characteristic
This series of vibrating motor is 380V50HZ three phase nonsynchronous motor and the installation of closed self-cold type as well as horizontal type.
In continuous operation,the surrounding air shall not contain corrosive and explosive gases,environmental temperature is not exceeding 40 degrees.
The vibration motor is installed on the vibrating machinery,the foot bolt of vibration motor must be secured,each nut must add the elastic washer.At the beginning of operation,it will reduce the fastening force and even appear small loose for the rubbing of bolt,nut and a base plane,so the early operation should be the foot bolt motor repeatedly tightened.At first,fastening once a day,two weeks later,check fastening once a week.
Cable of vibration motor also participates in the vibration,the radius of curvature of cable hanging should be in accordance with the provisions of table 1.The distance should keep the 500-1000mm between the outlet of vibration motor and the fixing support of cable.
表1
Table one
振动电机运输过程中或长期闲置时,可能会受潮,使用前应检查绕组的绝缘,如受潮,应采用相应方法处理。
TZDC系列振动电机的轴承应定期补充油脂(3#复合锂基脂),一般一周补油一次。待振动电机处于非状态用油枪在油嘴处注入。环境温度低于-5度时采用2#复合锂基脂。
振动电机一般运行4-6个月小修一次,一年大修一次。小修时清除机体积尘,检查线圈的绝缘电阻、接线是否牢固,及时清除隐患。大修时应拆开电机,用压缩空气将内外吹净,检查轴承的磨损,更换新的润滑脂。
The transport process in the vibration motor or long-term idle,may be affected with damp,insulation,check the winding such as moisture before use,should be treated by corresponding method.
TZDC series vibrating motor bearing should be regularly added fats(3#lithium complex grease),generally a week fill oil a.For vibration motor is in non state injected with oil gun in choke.The ambient temperature below-5 degrees with 2#complex lithium grease.
The vibration motor is generally run 4-6 months a year minor repairs,overhaul time.Minor repairs to remove the body dust,check the resistance of the coil insulation,wiring is firm,the timely removal of hidden dangers.Overhaul should dismantle the motor,used both inside and outside of blowing compressed air,check the bearing wear,replacement of the grease.
激振力的调整
振动电机每端出轴均有一个固定偏心块和一个可调偏心块,调节可调偏心块和固定偏心块之间的夹角可改变激振力的大小。出厂时可调偏心块和固定偏心块之间的夹角为0°,这时的激振力为振动电机的额定激振力F,不同夹角时的激振力如表2
Adjustment of excitation force
Each end of the shaft vibration motor has a fixed eccentric block and an adjustable eccentric block,adjustable between the eccentric block and a fixed eccentric block angle can change the size of the exciting force.The factory can be adjusted between the eccentric block and a fixed eccentric block angle of 0 degrees,the exciting force then rated the exciting force of the vibrating motor of F,the exciting force at different angles as shown in Table 2.
表2(Table two)
要特别注意,调整激振力时,要将振动电机两端出轴上的可调偏心块向同一个方向,两端调相同的角度。
Special attention should be paid to the adjustment of exciting force,vibration motor,will from both ends of the adjustable eccentric block in the same direction on the shaft,both ends of the same angle adjustment.
订货须知
订货时应说明型号和台数。
振动电机在停车时,偏心块将因本身惯性而继续转动一段时间,要求振动电机迅速停车时,应采用反接制动。本公司配有专用控制箱,建议用户订货时配套订购,以保证振动电机停车平稳,防止停车过程中因通过共振区振幅加大而造成零部件损坏。
Ordering instruction
When ordering,should indicate the type and number.
The vibrating motor in the parking lot,the eccentric block will because of inertia and continue to rotate for a period of time,requirements of vibration motor quickly when parking,should use the reverse braking.The company is equipped with a special control box,advice when user ordering matching order,to ensure stable vibration motor parking,prevent the parking process because of through the resonance amplitude increase caused by the damage of the components.
TZDC系列技术数据
TZDC series technical data
带A为调速电机Adjustable speed motor is with A.
TZD系列技术数据
TZD series technical data
带A为调速电机
Adjustable speed motor is with A.